SMART WAREHOUSING UPGRADE PROJECT PLAN FOR AUTOMOBILE
MANUFACTURING ENTERPRISES
ALL INDUSTRIES
AS/RS
CHINA
3,300㎡ storage space
Conveyor line operating capacity
Cache shelf operation capabilities
Picking accuracy
PROJECT BACKGROUND
An automotive electronics company faced challenges with handling materials in narrow aisles at its production bases in Shanghai and Wuxi. The traditional manual operation model had reached bottlenecks in efficiency and cost, and lacked transparent data management.
Furthermore, due to the presence of other intelligent equipment on site, route management and equipment linkage were necessary. To address this, the company introduced an automated system, aiming to create an intelligent handling solution specifically designed for narrow aisle environments, thereby comprehensively improving production efficiency and management sophistication.
CUSTOMER PAIN POINTS
1. Space Utilization Bottleneck: Narrow workshop aisles constrain traditional equipment, resulting in low space utilization.
2. Labor Efficiency and Cost Pressure: Manual handling is inefficient and costly, struggling to meet production cadence.
3. Management Blind Spots and Traceability Challenges: Manual handling lacks data recording, creating opaque material status and traceability gaps.
4. System Coordination and Integration Challenges: Complex on-site equipment layouts with multiple movement paths necessitate path traffic management and equipment interlocking.
SOLUTION CONFIGURATION
This solution deploys 30 hybrid handling robots, integrated with the WCS equipment docking system and the RDS scheduling system, specifically designed for aisles as narrow as 1.2 meters.
RDS optimizes robot cluster paths and tasks, while WCS seamlessly integrates with production line equipment, achieving efficient and coordinated automated handling.
Furthermore, the system enables full traceability and visual management of material flows through real-time data collection, providing strong support for production decision-making and ensuring overall operational stability.
CUSTOMER BENEFITS
1. Efficiency Enhancement: Operational efficiency increased by over 50%, with significant growth in material turnover and handling volume.
2. Cost Optimization: Annual cost savings exceeding 6 million yuan, substantially reducing material wastage.
3. Management Upgrade: Implemented data-driven management, boosting decision-making efficiency by 40% while maintaining a clean and orderly worksite.
4. Safety and Sustainability: Work-related injury rate decreased by 99.9%, achieving “zero human-caused handling injuries.”
SERVICE
WE OFFER A VARIETY OF RAAS
SERVICE PLANS
- ALL
- AUSTRALIA
- CHINA
- JAPAN
- KOREA
- MALAYSIA
- SINGAPORE
- THAILAND
- VIETNAM
- ZEALAND
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